Case Studies
About Stamping Projects
This is a button part on a medical device. The progressive die stamping process is used. The product design is simple and requires 5 stamping processes. Since the number of products is 8,000,000 pieces, the engineering team of Mulan MFG chose the progressive die stamping process to complete, which can be highly efficient. Production of high-quality products, therefore, can save a lot of labor costs in the process of mass production of products, the overall automation tells the punch equipment can quickly copy the product, thus avoiding the errors generated manually. The product uses high-quality galvanized steel sheet. The product needs to be sprayed before it can be officially put into use. Therefore, galvanized steel sheet is a good choice. It is low in price and easy to process, which helps to form a sprayed surface. 60,000 pieces can be produced every day. 20 days, deliver products on time.
Click here to learn more about the production capacity of Mulan MFG.
About Metal Stamping Parts
First of all, the product is drawn on the UG software model and mold design drawings. Mulan MFG has focused on progressive die stamping dies for 18 years. It has participated in automotive parts, aerospace stamping accessories, electronic and electrical accessories, and other high-precision metal stamping products. The most important design of the progressive die stamping die is to display all the forming processes of the product on the die in positioning and process arrangement. Progressive die stamping is suitable for the production of large quantities of products. Although the cost of the die is relatively high, it is very beneficial for long-term production. Qualified high-quality progressive die stamping dies can reach 80W stamping times, generally formed by dual product channels, and can produce 1,600,000 products. High-quality molds can save a lot of production time, and can ensure stable product quality.
Contact us to learn more about products and technologies for precision progressive die stamping.
About The Application
role of protecting the shell. The surface is sprayed with plastic, which can form a variety of very beautiful and clean surfaces.
Mulan MFG is Ideal On-Demand Manufacturer.
Mulan MFG Strong Production Capacity.
| Plastic Molding service | CNC Machining Service |
| Injection molding service | CNC Milling Service |
| Blow Molding Service | CNC Turning Service |
| Rotation Molding Service | Rapid Prototyping Service |
| Mold Tools Manufacturing | |
| Sheet Metal Fabrication | Metal Casting Service |
| Metal Stamping Service | Sand Casting |
| Sheet Metal Bending Service | Die Casting |
| Deep Drawing Service | Investment Casting / Lost Wax Casting |
| Laser Cutting Service | Gravity casting |
| Metal Welding Service |
One-Stop On-Demand Manufacturing Service.
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Aluminum |
6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2024, 5052, 5083, 6082, etc |
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Stainless steel |
SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, SUS420, SUS201, etc. |
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Steel |
Q235, 20#, 45#, Cr12, SKD11, A2, 40Cr, 16Mn, Cr12Mov, etc. |
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Carbon Steel |
1010, 1015, 1020, 1030, 1035, 1040, 1045, etc. |
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Free Cutting Steel |
1211, 12L13, 12L14, 1215, etc. |
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Brass |
C11000, C10200, C12000, C26000(HPb59), C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4 |
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Plastic |
PVC, PE, PMMA, POM, Telfon, Delrin, PEEK, Nylon, ABS, PC, PP, PA6, PA66, etc. |
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Tolerance |
+/-0.05mm ( ISO2768mK ) |
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Lead Time |
7-25 Days |
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Standard |
DIN, ASTM, GB, ANSI，GB, EN, API650, China GB Code, JIS Code, TEMA, ASME. |
| Production Type | Follow the customer’s design |
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Package |
PE Bag, Paper carton box, plywood case/pallet/crate Customize Wooden Boxes, Cartons and Metal Boxes AC |
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Surface Treatment |
Galvanized (zinc-plated, nickel-plated, chrome-plated, silver-plated),powder coating/oil painting, polishing (mirror polishing, electrolytic polishing),brushing, sand blasting, hot-dip galvanized |
| Our products include: gringing parts, machining parts, turning parts, lathe parts, milling parts, CNC milling parts, CNC machining parts, CNC turning parts, CNC lathe parts, CNC metal parts, stamping parts, casting and forging parts, assembly service, laser cutting parts, flange and fitting, die casting parts, metal stamping parts, gear and transmission, aluminum profile, automation group, punch parts, and all kinds of custom/customize parts. | |
Global 3000+ Business Buyers Choose Mulan MFG.
Strong OEM & ODM Production Line:
Mulan MFG focuses on manufacturing aluminum alloy stamping products on demand for 18 years, and customizes precision metal products, advanced manufacturing equipment and production line monitoring system for automobile products according to customers’ requirements.
Real Factory Price:
From raw materials to product packaging delivery, all processes are controlled, the Real factory price supplier.
Complete Customized Supply Chain:
single raw material warehouse, rapid production of products, mold manufacturing, metal surface coating, chemical plating, heat treatment, metal hardening supply chain, the true one-stop manufacturer.SGS Verified & Audited.
On-Time Delivery:
Develop a detailed production schedule and present each production link to the customer. With an emergency response plan, we can deliver high quality products within the monthly delivery time.
Free Technical Support:
Free support for 3D model design, production process optimization, scan 3D drawings according to samples, graphic drawings, Sw/Ug/Proe/Catia/CAD
100% Quality Control Report:
Provide detailed quality control report, product quality transparency, making the procurement easier, safer and more reliable.
7*24 Hours Online Service:
15 professional English sales managers, 7*24 hours online reception of every customer consultation, perfect to deal with any problem.
FAQ
Q1:Are you a manufacturer?
A1:Yes, we are a medium size ISO13485/ISO9001-2015 certificated manufacturer with a wide range of advanced equipment.Warmly welcome to visit our factory so that you can make sure this point.
Q2:What is the MOQ?
A2:Minimum Order Quantity is one piece/set, The quantity also determines the cost of production. When you do mass production, you can get a low quotation on the assembly line. The low volume order will affect the overall quotation due to more labor costs, but Mulan MFG promises that you will receive a very reasonable and competitive quotation.
Q3:Can you do the mass production?
A3:Yes,we are a factory which can provide service of precision CNC machining, rapid prototyping, wire cutting, tooling building and etc.After you confirm the samples, we can start mass production.It is very convienient for customers to choose us as a one-stop solution supplier.
Q4:Which 3D drawing files should go with the machines?
A4:CNC machines only read *IGS,*STP,*STEP,*IGES,*X-T format, for *STL format,it goes with 3D printer and SLA.
Q5:Is it possible to know how are my products going on without visiting your company?
A5:We will offer a detailed production schedule and send weekly reports with pictures or videos which show the machining progress.
Q6:Will my drawings be safe after sending to you?
A6:Yes, we will keep them well and not release to third party without your permission.
Q7:What shall we do if we do not have drawings?
A7:Please send your sample to our factory,then we can copy or provide you better solutions.Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.
