This is a very precise requirement for a customized stainless steel 316 CNC machined product, which is composed of three parts in a group, the order quantity is 500 sets, the product needs to have a perfect surface, the surface finish is Ra 0.8, and each piece has 80 sizes Marking, 30 important parts of ±0.02 mm, the required delivery time is only 15 days. This is a challenging project.
The stainless steel rod is machined with precision CNC lathe to obtain perfect shape and thread. The shell needs to be machined for many times to achieve perfect precision.In order to meet the requirements of the overall concentricity of the product, all the processing can not move the position of the product, need to customize the precise fixture clamping, to avoid damage to the external surface during the processing.It takes 21 different CNC cutting tools to make the product.
About The Application
This product is applied to the housing of electronic sensors, the key core of metal detectors, with three internal bearing slots with accuracy required at ±0.02mm.
Due to its excellent physical properties and oxidation resistance, stainless steel is widely used in electronic equipment and precision equipment accessories.
In view of the products has the strict concentricity requirement, on nc machining equipment must be kept the same position, we has carried on the technology to product processing sequence optimization, using 3 d software simulation processing, and through the customized CNC machining center fixture assembly, to ensure that the concentricity of the product, and take advantage of our rich experience in custom made special cutting tools, customer very recognition to our technical support service.
Mulan MFG is Ideal On-Demand Manufacturer.
Mulan Strong Production Capacity.
|Plastic Molding service||CNC Machining Service|
|Injection molding service||CNC Milling Service|
|Blow Molding Service||CNC Turning Service|
|Rotation Molding Service||Rapid Prototyping Service|
|Mold Tools Manufacturing|
|Sheet Metal Fabrication||Metal Casting Service|
|Metal Stamping Service||Sand Casting|
|Sheet Metal Bending Service||Die Casting|
|Deep Drawing Service||Investment Casting / Lost Wax Casting|
|Laser Cutting Service||Gravity casting|
|Metal Welding Service|
One-Stop On-Demand Manufacturing Service.
|6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2024, 5052, 5083, 6082, etc|
|SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, SUS420, SUS201, etc.|
|Q235, 20#, 45#, Cr12, SKD11, A2, 40Cr, 16Mn, Cr12Mov, etc.|
|1010, 1015, 1020, 1030, 1035, 1040, 1045, etc.|
Free Cutting Steel
|1211, 12L13, 12L14, 1215, etc.|
|C11000, C10200, C12000, C26000(HPb59), C36000(C26800), C38500(HPb58, C27200(CuZn37), C28000(CuZn4|
|PVC, PE, PMMA, POM, Telfon, Delrin, PEEK, Nylon, ABS, PC, PP, PA6, PA66, etc.|
|+/-0.05mm ( ISO2768mK )|
|DIN, ASTM, GB, ANSI，GB, EN, API650, China GB Code, JIS Code, TEMA, ASME.|
|Production Type||Follow the customer’s design|
|PE Bag, Paper carton box, plywood case/pallet/crate Customize Wooden Boxes, Cartons and Metal Boxes AC|
|Galvanized (zinc-plated, nickel-plated, chrome-plated, silver-plated),powder coating/oil painting, polishing (mirror polishing, electrolytic polishing),brushing, sand blasting, hot-dip galvanized|
|Our products include: gringing parts, machining parts, turning parts, lathe parts, milling parts, CNC milling parts, CNC machining parts, CNC turning parts, CNC lathe parts, CNC metal parts, stamping parts, casting and forging parts, assembly service, laser cutting parts, flange and fitting, die casting parts, metal stamping parts, gear and transmission, aluminum profile, automation group, punch parts, and all kinds of custom/customize parts.|
Global 3000+ Business Buyers Choose Mulan MFG.
Strong OEM & ODM Production Line:
Mulan MFG focuses on manufacturing products on demand for 18 years, and customizes precision metal products, advanced manufacturing equipment and production line monitoring system for automobile products according to customers’ requirements.
Real Factory Price:
From raw materials to product packaging delivery, all processes are controlled, the Real factory price supplier.
Complete Customized Supply Chain:
single raw material warehouse, rapid production of products, mold manufacturing, metal surface coating, chemical plating, heat treatment, metal hardening supply chain, the true one-stop manufacturer.SGS Verified & Audited.
Develop a detailed production schedule and present each production link to the customer. With an emergency response plan, we can deliver high quality products within the monthly delivery time.
Free Technical Support:
Free support for 3D model design, production process optimization, scan 3D drawings according to samples, graphic drawings, Sw/Ug/Proe/Catia/CAD
100% Quality Control Report:
Provide detailed quality control report, product quality transparency, making the procurement easier, safer and more reliable.
7*24 Hours Online Service:
15 professional English sales managers, 7*24 hours online reception of every customer consultation, perfect to deal with any problem.
Q1:Are you a manufacturer?
A1:Yes, we are a medium size ISO13485/ISO9001-2015 certificated manufacturer with a wide range of advanced equipment.Warmly welcome to visit our factory so that you can make sure this point.
Q2:What is the MOQ?
A2:Minimum Order Quantity is one piece/set, The quantity also determines the cost of production. When you do mass production, you can get a low quotation on the assembly line. The low volume order will affect the overall quotation due to more labor costs, but Mulan MFG promises that you will receive a very reasonable and competitive quotation.
Q3:Can you do the mass production?
A3:Yes,we are a factory which can provide service of precision CNC machining, rapid prototyping, wire cutting, tooling building and etc.After you confirm the samples, we can start mass production.It is very convienient for customers to choose us as a one-stop solution supplier.
Q4:Which 3D drawing files should go with the machines?
A4:CNC machines only read *IGS,*STP,*STEP,*IGES,*X-T format, for *STL format,it goes with 3D printer and SLA.
Q5:Is it possible to know how are my products going on without visiting your company?
A5:We will offer a detailed production schedule and send weekly reports with pictures or videos which show the machining progress.
Q6:Will my drawings be safe after sending to you?
A6:Yes, we will keep them well and not release to third party without your permission.
Q7:What shall we do if we do not have drawings?
A7:Please send your sample to our factory,then we can copy or provide you better solutions.Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.